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预处理方式对茯苓品质变化的影响及其真空脉动红外干燥特性

Effects of pretreatment methods on the quality changes of Poria cocos and vacuum pulsation infrared drying characteristics

  • 摘要: 为明确茯苓产地初加工方式及提高茯苓干燥效率和品质,该研究探究了不同的预处理发汗方式对茯苓含水率、水溶性多糖的影响及茯苓丁的真空脉动红外干燥特性和品质。采用静置发汗、蒸汽发汗和药工发汗3种方式预处理茯苓,并分析预处理后茯苓的含水率、水溶性多糖含量;经发汗处理后的茯苓切制为8、12和16 mm的茯苓丁,在不同真空时间(2、5、10、15、25 min)及不同常压时间(2、4、8、12 min)下,探究其干燥特性、破碎率、收缩率、色泽和水溶性多糖含量。预处理结果表明,蒸汽发汗时,茯苓皮含水率无明显变化,赤茯苓、茯苓个含水率由49.87%、51.95%增加到52.57%和53.84%,但蒸汽发汗导致茯苓菌丝体失活,无法进行二次生长。静置发汗时,茯苓皮、赤茯苓含水率先升高后降低,茯苓个含水率降低;药工发汗时,茯苓个、茯苓皮含水率逐渐下降;静置发汗和药工发汗均存在菌丝二次生长的过程。药工发汗3 d时茯苓的水溶性糖含量最高,为最优的发汗方式。茯苓丁的真空脉动红外干燥试验结果表明,干燥时间随真空时间和常压时间的增加呈先增加后减小的趋势,茯苓丁尺寸越小干燥时间越短。茯苓丁尺寸越小破碎率越高而收缩率较低;茯苓丁尺寸越大破碎率较低而收缩率较高。明亮度(L*)随着真空时间和常压时间的延长呈现出先减小后增大的趋势,水溶性多糖含量随着真空时间的延长而先增大后减小。茯苓丁尺寸为 12 mm,真空时间10 min,常压时间4 min时能够具有较高的干燥效率和干制品质,破碎率和收缩率分别为22.45%和25.42%,L*为53.25,水溶性多糖含量为35.21 mg/g。该研究明确了最优的茯苓预处理发汗方式,得出了最优真空脉动红外干燥工艺,解决了传统干燥方法效率低、品质控制难的问题,为茯苓的现代化、标准化生产提供了具体可行的技术方案。

     

    Abstract: Poria cocos is characterized by the dried sclerotium of a fungus in the Polyporaceae family. It can often parasitize on the roots of Pinaceae plants, thereby serving as a commonly used conventional Chinese medicinal material in China. Post-harvest Poria cocos is required for the appropriate primary processing at the origin, before it is used as Chinese herbal decoction pieces. Some primary processing has been widely selected in the main producing areas of Poria cocos, including the static sweating, steam sweating, and pharmacy sweating. Among them, static sweating can share the long processing cycle and high labor intensity. The content of water-soluble polysaccharides can significantly improve their solubility, whereas the content of triterpenoid components can decrease significantly. The steam sweating can be expected for the high processing efficiency and yield. There is a significant decrease in the content of water-soluble polysaccharides. Therefore, the pretreatment can be utilized to retain the medicinal components of Poria cocos. This study aims to clarify the primary processing of Poria cocos at the origin for the high drying efficiency and product quality. The optimal sweating was obtained for the Poria cocos pretreatment. A systematic investigation was made to explore the vacuum-pulsation infrared drying and the quality of Poria cocos cubes. Poria cocos was pretreated by static sweating, steam sweating, and pharmacy sweating. An analysis was carried out on the moisture content and water-soluble polysaccharide content after pretreatment. Furthermore, the Poria cocos was cut into cubes of 8, 12 and 16 mm after sweating treatment under different vacuum times (2, 5, 10, 15 and 25 min) and atmospheric pressure times (2, 4, 8 and 12 min). Finally, the drying performance was evaluated on the crushing rate, shrinkage rate, color, and water-soluble polysaccharide content. The pretreatment results indicated that the moisture content of Poria cocos peels remained unchanged during steam sweating, while the red Poria cocos and Poria cocos varied from 49.87% and 51.95% to 52.57% and 53.84%, respectively. However, the steam sweating led to the inactivation of the mycelium of Poria cocos, thus preventing the secondary growth. In static sweating, there was a decrease in the moisture content of Poria cocos peels, red Poria cocos, and Poria cocos. In pharmacy sweating, there was a gradual decrease in the moisture content of Poria cocos and Poria cocos peels. The moisture content of red Poria cocos at the end of sweating was higher than that of static sweating. Both static sweating and pharmacy sweating were involved in the secondary growth. The water-soluble sugar content was the highest after 3 days of pharmacy sweating, leading to optimal sweating. The vacuum pulsed infrared drying test was performed on the Poria cocos cubes. The results showed that the drying time increased first and then decreased with the increase of vacuum time and normal time. The smaller the size of Poria cocos cubes were, the shorter the drying time was. The smaller the size of Poria cocos cubes, the higher the breakage rate and the lower the shrinkage rate were; The larger the size, the lower the breakage rate was, and the higher the shrinkage rate was. The brightness (L*) decreased first and then increased with the extension of vacuum time and normal time. And the content of water-soluble polysaccharides increased first and then decreased with the extension of vacuum time. When the size of Poria cocos cubes was 12 mm, the vacuum time was 10 min, and the normal time was 4 min, the high drying efficiency and dry product quality were achieved with a breakage rate and shrinkage rate of 22.45% and 25.42%, respectively, L* of 53.25, and a water-soluble polysaccharide content of 35.21 mg/g. The optimal sweating was identified for the Poria cocos pretreatment. The optimal vacuum pulsed infrared drying was determined for high efficiency and quality control during drying. The finding can provide a specific and feasible technical solution to the modern and standardized production of Poria cocos.

     

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